
Carbon Fiber Foam Core Pickleball Paddle
Pickleball is the fastest-growing sport for three years in a row. Find out how engineers are designing paddles for maximum performance.
Joe Gillard
Sports
Jun 16, 2025
Body Helix, a pickleball equipment provider, announced the upcoming launch of their FLiK F1 with TerraCoreXC pickleball paddle which the company says employs their “Gen 4 Expanded Polypropylene (EPP) foam core technology.”
The paddles, which are designed for “controlled power and spin,” are slated for release in July, and are USAP-approved.
TerraCoreXC Technology
TerraCoreXC is the name given to the paddle technology Body Helix says is a patent-pending Gen 4 EPP foam core that “shatters the limitations of traditional polypropylene honeycomb cores.” The core is built using a bonding process.
Conventional cores, according to the company, can suffer from rapid breakdown, dead spots, and harsh feedback. For precision, these paddles are designed for a longer dwell time paired with a proprietary high-friction peel ply surface.
The paddle also has an area of fiberglass on top of the 4 layers of carbon fiber for “added pop” and for providing power, says the company.
Engineered for Excellence
The paddle design is a 16.5" x 7.5" elongated shape with a face that features four layers of Toray T700 carbon fiber which the company says gives it its strength-to-weight ratio, and has a central fiberglass area for “added pop.” The handle is made from a solid polyurethane.
“This precise layering provides the perfect balance of stiffness for power, flexibility for feel, and surface texture for spin, while the fiberglass layer adds a crucial element of dampening and enhances durability, creating a truly robust and high-performing paddle face,” explained Body Helix founder and head of R&D Fred Robinson in a blog post about the technology.
The company says that it utilized player feedback in designing the paddle. “The FLiK F1 with TerraCoreXC is the culmination of over a year of research and player feedback,” said Robinson. “We’ve engineered a paddle that solves real player complaints - a paddle with power that doesn't "break in" while pushing the boundaries of what’s possible in pickleball technology.”
Body Helix says players eager to experience TerraCoreXC can try the Sandbox F1XC , a limited-edition Sandbox version, while awaiting the official launch.
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